We undertake the production of unique or small series products using a traditional lathe.
Our bent products are processed on CNC-controlled machines of the highest quality and brand, which are at the forefront of sheet metal processing. All of our experts in edge bending have the appropriate programming knowledge and experience. Our trained colleagues carry out the task, which requires more than average creativity, with effective quality assurance support.
Processing dimensions:
We undertake welding of individual and mass-produced parts with our qualified welders. We undertake welding of carbon steel, aluminum and stainless steel materials.
Available technologies:
Our modern CO and Fiber lasers allow us to cut steel, stainless steel and aluminum materials quickly and precisely. Whether it is a small or large number of parts, we can easily create any shape and process it within a short time. We have a wide range of raw materials available in our warehouse for production, but if necessary, we can also obtain the desired raw material from our reliable supplier partners with a delivery time of a few days.
Laser cutting parameters:
Cutting table dimensions: 1500×3000 mm
Profile rolling involves bending metal or other material into a profile with a predetermined cross-section by passing it between rolls. This process is widely used in areas where special shaped elements such as pipes, rods or rail profiles need to be produced.
This form of mechanical cleaning is used when there is corrosion, scale or other solid impurities on the metal surface, which greatly impairs the quality and aesthetic appearance of the powder coating. In the case of compressed air blasting, the blasting material is usually sand of various sizes. During blasting, metal particles are applied to the workpieces with high-pressure air.
The blasting process is most suitable for cleaning contaminated, corroded metal surfaces. In the blasting room, the surface of iron, steel materials, welded structures is cleaned, descaled, and the surface is prepared before painting. In the case of compressed air blasting, the blasting material - usually metal particles of various sizes - is blown onto the surface to be cleaned at high speed using the energy of compressed air.
The high-energy impacting particles remove the surface layer of the material to be cleaned due to the abrasive friction effect. The quality and quantity of the particles are determined by the material to be treated. During the shot blasting process, a surface quality of SA 2.5-3 can be achieved, on which, in addition to standard primers and topcoats, a high-quality powder coating can also be applied.
Another great advantage of shot blasting is the creation of surface roughness, which creates an excellent adhesion surface for subsequent coatings. során nagy nyomású levegővel fémszemcséket juttatunk a munkadarabokra. A szemcseszórás eljárás a legalkalmasabb a szennyezett, korrodált fémfelületek tisztítására. A szemcseszóró teremben vas, acél alapanyagok, hegesztett szerkezetek felülettisztítása, revétlenítése, festés előtti felület előkészítése történik.
A sűrített levegős szemcseszórás esetén a szóróanyagot-általában különböző méretű fém szemcsét-a sűrített levegő energiáját felhasználva, nagy sebességgel a tisztítandó felületre repítjük. A nagy energiával becsapódó szemcse a koptató súrlódó hatás következtében eltávolítja a tisztítandó anyag felületi rétegét. A szemcseanyag minőségét és mennyiségét a kezelendő alapanyag határozza meg. A szemcseszórás során SA 2.5-3 minőségű felület érhető el, amire a standard alapozó és fedőlakkokon kívül jó minőségű porfesték bevonat is felvihető.
A szemcseszórás másik nagy előnye a felületi érdesség kialakítása, mely kiválóan tapadó felületet hoz létre a későbbi bevonatok számára.
Glass bead blasting is a special surface cleaning and surface treatment process, in which glass bead particles are sprayed onto the surface of various light metal, non-ferrous metal, and stainless steel materials to clean and shape them. This is a technique that aims to make the surface smooth and even. The surface will be silky smooth, aesthetic, and easy to clean.
Electrostatic powder coating, also known as powder spraying, is an environmentally friendly technology that is suitable for the surface treatment of steel and aluminum surfaces for a wide variety of purposes.
It is the most commonly used coating in the metal industry, mechanical engineering, food industry and healthcare. It provides excellent corrosion protection against environmental influences, while also satisfying all demands in terms of aesthetic appearance.
With this technology, unlike the traditional solvent-based painting process, we can achieve a more durable coating while minimizing the harmful impact on the environment. Another advantage is that the turnaround time is short, as there is no need to prime or wait for drying, as it can be transported almost immediately after baking.
The essence of the process is to electrostatically charge the paint powder containing polyester or epoxy-polyester base material, which is attracted to the metal object and an even layer of powder forms on it.
Powder coating technology
Surface preparation:
Powder coating: On the previously cleaned and degreased metal surface, a special powder coating gun is used to spray the plastic-based powder paint onto the cold grounded metal surface in a cabin, which adheres to the surface due to static charging. The adhered layer can be controlled by changing the static.
Firing: In an air-mixed oven, the powder-coated elements are melted onto the metal surface in a temperature range of 160-220 degrees Celsius for 15-20 minutes.
The resulting cooled surface corresponds to a layer thickness of 50-70 microns. This layer can be increased by priming, double powder coating, or a warm metal surface up to 150-250 microns. After reaching the set temperature, the temperature is maintained automatically.
Features of our electrostatic powder coating service:
Spray gun: NORDSON type
Furnace load: 200 kg/m with weight load.
Coating thickness:60-150 microns in layer thickness.
Shift capacity:210 m²/shift
Overall dimensions of the firing furnace:6500 mm x 1750 mm x 1950 mm (length×width×height), the diagonal is 2600 mm
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